Product Description
Customized High Precision Spare Parts Auto/Truck/Drive/Gear/Spline/Propeller/Half/Sleeve/Machinery/Sliding/Transmission Axle Shaft 42CrMo 20CrMoTi
(1) Accessory products of the truck, the product quality is stable and reliable.
(2) Forged with 42CrMo material and heat treated and tempered for 32 degrees, so that the half shaft has stronger toughness and is not easy to break and bend.
(3) Processed in the machining center, ensure that the products have rigorous dimensional coordinates to ensure 100% qualified rate of products.
(4) Products are inspected 1 by 1 and delivered out of the warehouse, with unified laser identification to ensure product traceability.
(5) Various sizes of axle shafts can be customized to meet customer needs.
(6) The unified brand carton, inner bag and integral foam packaging, which is strong and beautiful.
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Truck Model | Sinotruk, Shacman, CZPT Auman, CZPT Xihu (West Lake) Dis., Xihu (West Lake) Dis.feng, Xihu (West Lake) Dis.feng Liuqi Balong, North BENZ( BEIBEN), C&C, JAC, etc. | |
Product catalogue | Axle | Wheel Assembly |
Differential Assembly | ||
Main Reducer Assembly | ||
Inner Ring Gear& Bracket | ||
Basin Angle Gear/ Bevel Gear | ||
Axle Shaft/ Half Shaft & Through Shaft | ||
Axle Housing& Axle Assembly | ||
Steering knuckle & Front Axle | ||
Gear | ||
Brake Drum& Wheel Hub | ||
Flange | ||
Bearing | ||
Main Reducer Housing | ||
Oil Seal Seat | ||
Nut& Shim Series | ||
Brake Backing Plate | ||
Chassis Support Products | Leaf Spring Bracket | |
Drop Arm Series | ||
Bracket Series | ||
Leaf Spring Shackle Series | ||
Balanced Suspension Series | Balance Shaft Assembly | |
Balance Shaft Housing | ||
Axle Spring Seat | ||
Thrust Rod | ||
Balance Shaft Parts | ||
Shock Absorber Series | Shock Absorber | |
Shock Absorbing Airbag | ||
Steering System | Power Steering Pump | |
Power Steering Gear | ||
Rubber Products | Oil Seal | |
Rubber Support | ||
Thrust Rod Rubber Core | ||
Truck Belt | ||
Engine support | ||
Other | ||
Clutch Series | Clutch Pressure Plate | |
Clutch Disc | ||
Flywheel Assembly | ||
Flywheel Ring Gear | ||
Adjusting Arm Series |
Function
Heavy trucks usually have double rear axles. If they are driven separately, they need to use 2 transmission shafts or add a transfer case at the output of the gearbox, which is heavy and cumbersome. Now a through shaft is designed in the middle axle to solve this problem. Only 1 transmission shaft is needed to drive 2 rear axles at the same time.
Packaging & Shipping
Exhibition
FAQ
Q1. Are you a factory or trading company?
We are a factory integrating research, development, production and sales.
Q2. What are the advantages of your products?
We support product customization to meet customer needs for special products. We can strictly control the products from raw materials to production, processing, product quality inspection, delivery, packaging, etc., and provide customers with high-end products and the most advantageous prices.
Q3. How about products price?
We are a factory, all products are direct sale at factory price. For the same price, we will provide the best quality; for the same quality, we have the most advantageous price.
Q4. What is your terms of packing?
We have branded packaging and neutral packaging, and we can also do what you want with authorization. This is flexible.
Q5. How to guarantee your after-sales service?
Strict inspection during production, Strictly check the products before shipment to ensure our packaging in good condition. Track and receive feedback from customer regularly. Our products warranty is 365 days.
Each product provides quality assurance service. If there is a problem with the product within the warranty period, the customer can negotiate with us in detail about the related claims, and we will do our best to satisfy the customer.
Certifications
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Material: | 45#Steel, 42CrMo, 20crmoti |
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Load: | Drive Shaft |
Journal Diameter Dimensional Accuracy: | High Precision |
Samples: |
US$ 29/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do drivelines ensure optimal power transfer while minimizing energy losses?
Drivelines play a crucial role in ensuring optimal power transfer from the engine to the wheels while minimizing energy losses. The design and components of the driveline system are carefully engineered to maximize efficiency and minimize power wastage. Here are some key factors that contribute to achieving optimal power transfer and minimizing energy losses within a driveline:
1. Efficient Power Transmission:
Drivelines utilize various components, such as transmissions, clutches, and torque converters, to transmit power from the engine to the wheels. These components are designed to minimize energy losses by reducing friction, improving gear mesh efficiency, and optimizing torque transfer. For example, using low-friction materials, such as roller bearings, and employing advanced gear designs, like helical or hypoid gears, can help reduce power losses due to friction and gear meshing.
2. Gear Ratio Optimization:
The selection of appropriate gear ratios is essential for achieving optimal power transfer. By choosing gear ratios that match the engine’s power characteristics and the vehicle’s driving conditions, the driveline can efficiently convert and transmit power to the wheels. Optimized gear ratios ensure that the engine operates within its optimal RPM range, reducing unnecessary power losses and improving overall efficiency.
3. Limited Slip Differentials:
In driveline systems with multiple driven wheels (such as all-wheel drive or four-wheel drive), limited slip differentials (LSDs) are often employed to distribute power between the wheels. LSDs allow for better traction by transferring torque to the wheels with more grip while minimizing energy losses. By allowing some degree of differential wheel speed, LSDs ensure power is efficiently transmitted to the wheels that can utilize it most effectively.
4. Hybrid and Electric Drivetrains:
In hybrid and electric drivetrains, driveline systems are designed to optimize power transfer and minimize energy losses specific to the characteristics of electric motors and energy storage systems. These drivetrains often utilize sophisticated power electronics, regenerative braking systems, and advanced control algorithms to efficiently manage power flow and energy regeneration, resulting in improved overall system efficiency.
5. Aerodynamic Considerations:
Drivelines can also contribute to optimal power transfer by considering aerodynamic factors. By minimizing air resistance through streamlined vehicle designs, efficient cooling systems, and appropriate underbody airflow management, drivelines help reduce the power required to overcome aerodynamic drag. This, in turn, improves overall driveline efficiency and minimizes energy losses.
6. Advanced Control Systems:
The integration of advanced control systems within drivelines allows for optimized power transfer and efficient operation. Electronic control units (ECUs) monitor various parameters such as throttle position, vehicle speed, and driving conditions to adjust power distribution, manage gear shifts, and optimize torque delivery. By continuously adapting to real-time conditions, these control systems help maximize power transfer efficiency and minimize energy losses.
7. Material Selection and Weight Reduction:
The choice of materials and weight reduction strategies in driveline components contribute to minimizing energy losses. Lightweight materials, such as aluminum or composites, reduce the overall weight of the driveline system, resulting in reduced inertia and lower power requirements. Additionally, reducing the weight of rotating components, such as driveshafts or flywheels, helps improve driveline efficiency by minimizing energy losses associated with rotational inertia.
8. Regular Maintenance and Lubrication:
Proper maintenance and lubrication of driveline components are essential for minimizing energy losses. Regular maintenance ensures that driveline components, such as bearings and gears, are in optimal condition, minimizing frictional losses. Additionally, using high-quality lubricants and maintaining appropriate lubrication levels reduces friction and wear, improving driveline efficiency.
By incorporating these design considerations and engineering techniques, drivelines can achieve optimal power transfer while minimizing energy losses. This leads to improved overall efficiency, enhanced fuel economy, and reduced environmental impact.
What safety precautions should be followed when working with driveline components?
Working with driveline components requires careful attention to safety to prevent accidents, injuries, and damage to equipment. Driveline components, such as transmissions, drive shafts, and differentials, can involve rotating parts, high torque, and heavy machinery, making it essential to follow proper safety precautions. Here are some important safety measures to consider when working with driveline components:
1. Personal Protective Equipment (PPE):
Always wear appropriate personal protective equipment, including safety glasses, gloves, and protective clothing. PPE helps protect against potential hazards such as flying debris, sharp edges, and contact with hot or moving parts. Use steel-toed safety boots to protect your feet from heavy objects or accidental impacts.
2. Lockout/Tagout:
Prior to working on driveline components, follow lockout/tagout procedures to ensure the equipment is properly shut down and isolated from its power source. Lockout/tagout involves disconnecting power, applying locks or tags to control switches, and verifying that the equipment is de-energized. This prevents accidental startup or release of stored energy that could cause serious injuries.
3. Vehicle/Equipment Stability:
Ensure that the vehicle or equipment is stable and securely supported before working on driveline components. Use appropriate jack stands or hoists to provide a stable and reliable support structure. Never rely solely on hydraulic jacks or unstable supports, as they can lead to accidents or equipment damage.
4. Proper Lifting Techniques:
When handling heavy driveline components, use proper lifting techniques to prevent strains or injuries. Lift with your legs, not your back, and get assistance when dealing with heavy or bulky components. Use mechanical lifting aids, such as hoists or cranes, when necessary to avoid overexertion or dropping components.
5. Component Inspection:
Prior to installation or maintenance, carefully inspect driveline components for any signs of damage, wear, or corrosion. Replace any worn or damaged parts to ensure safe and reliable operation. Follow the manufacturer’s guidelines and specifications for component inspection, maintenance, and replacement intervals.
6. Proper Tools and Equipment:
Use the correct tools and equipment for the job. Improper tools or makeshift solutions can lead to accidents, damaged components, or stripped fasteners. Follow the manufacturer’s recommendations for specialized tools or equipment needed for specific driveline components.
7. Follow Service Manuals and Procedures:
Refer to the relevant service manuals and follow proper procedures when working on driveline components. Service manuals provide step-by-step instructions, torque specifications, and safety precautions specific to the vehicle or equipment you are working on. Adhering to these guidelines ensures proper disassembly, installation, and adjustment of driveline components.
8. Proper Disposal of Fluids and Waste:
Dispose of fluids, such as oil or coolant, and waste materials in accordance with local regulations. Spilled fluids can create slip hazards, and improper disposal can harm the environment. Use appropriate containers and disposal methods as prescribed by local laws and regulations.
9. Training and Knowledge:
Ensure that individuals working with driveline components have received proper training and possess the necessary knowledge and skills. Inadequate training or lack of knowledge can lead to errors, accidents, or improper installation, compromising safety and performance.
10. Follow Workplace Safety Regulations:
Adhere to workplace safety regulations and guidelines established by relevant authorities. These regulations may include specific requirements for working with driveline components, such as safety standards, training requirements, and equipment certifications. Stay updated on safety regulations and ensure compliance to maintain a safe working environment.
By following these safety precautions, individuals can minimize the risk of accidents, injuries, and equipment damage when working with driveline components. Safety should always be a top priority to promote a secure and productive work environment.
What benefits do drivelines offer for different types of vehicles and equipment?
Drivelines offer several benefits for different types of vehicles and equipment across various industries. They play a critical role in power transmission, mobility, efficiency, and overall performance. Here’s a detailed explanation of the benefits drivelines offer for different types of vehicles and equipment:
1. Power Transmission: Drivelines are designed to efficiently transmit power from the engine or power source to the driven components, such as wheels, tracks, implements, or machinery. They ensure the smooth transfer of torque, allowing vehicles and equipment to generate the necessary power for propulsion, lifting, hauling, or other tasks. By effectively transmitting power, drivelines maximize the performance and productivity of vehicles and equipment.
2. Mobility and Maneuverability: Drivelines enable vehicles and equipment to achieve mobility and maneuverability across various terrains and working conditions. By transmitting power to the wheels or tracks, drivelines provide the necessary traction and control to overcome obstacles, navigate uneven surfaces, and operate in challenging environments. They contribute to the overall stability, handling, and agility of vehicles and equipment, allowing them to move efficiently and safely.
3. Versatility and Adaptability: Drivelines offer versatility and adaptability for different types of vehicles and equipment. They can be designed and configured to meet specific requirements, such as front-wheel drive, rear-wheel drive, four-wheel drive, or all-wheel drive systems. This flexibility allows vehicles and equipment to adapt to various operating conditions, including normal roads, off-road terrains, agricultural fields, construction sites, or industrial facilities. Drivelines also accommodate different power sources, such as internal combustion engines, electric motors, or hybrid systems, enhancing the adaptability of vehicles and equipment.
4. Efficiency and Fuel Economy: Drivelines contribute to efficiency and fuel economy in vehicles and equipment. They optimize power transmission by utilizing appropriate gear ratios, minimizing energy losses, and improving overall system efficiency. Drivelines with advanced technologies, such as continuously variable transmissions (CVTs) or automated manual transmissions (AMTs), can further enhance efficiency by continuously adjusting gear ratios based on load and speed conditions. Efficient driveline systems help reduce fuel consumption, lower emissions, and maximize the operational range of vehicles and equipment.
5. Load Carrying Capacity: Drivelines are designed to handle and transmit high torque and power, enabling vehicles and equipment to carry heavy loads. They incorporate robust components, such as heavy-duty axles, reinforced drive shafts, and durable differentials, to withstand the demands of load-bearing applications. Drivelines ensure the reliable transmission of power, allowing vehicles and equipment to transport materials, tow trailers, or carry payloads efficiently and safely.
6. Safety and Control: Drivelines contribute to safety and control in vehicles and equipment. They enable precise control over acceleration, deceleration, and speed, enhancing driver or operator confidence and maneuverability. Drivelines with features like traction control systems, limited-slip differentials, or electronic stability control provide additional safety measures by improving traction, stability, and handling in challenging road or operating conditions. By ensuring optimal power distribution and control, drivelines enhance the overall safety and stability of vehicles and equipment.
7. Durability and Reliability: Drivelines are built to withstand harsh operating conditions and provide long-term durability and reliability. They are engineered with high-quality materials, precise manufacturing processes, and advanced technologies to ensure the driveline components can endure the stresses of power transmission. Well-designed drivelines require minimal maintenance, reducing downtime and enhancing the overall reliability of vehicles and equipment.
8. Specialized Functionality: Drivelines offer specialized functionality for specific types of vehicles and equipment. For example, in off-road vehicles or heavy-duty construction equipment, drivelines with features like differential locks, torque vectoring, or adjustable suspension systems provide enhanced traction, stability, and control. In agricultural machinery, drivelines with power take-off (PTO) units enable the connection of various implements for specific tasks like plowing, seeding, or harvesting. Such specialized driveline features enhance the performance and versatility of vehicles and equipment in their respective applications.
In summary, drivelines provide numerous benefits for different types of vehicles and equipment. They ensure efficient power transmission, facilitate mobility and maneuverability, offer versatility and adaptability, contribute to efficiency and fuel economy, handle heavy loads, enhance safety and control, provide durability and reliability, and offer specialized functionality. By incorporating well-designed drivelines, manufacturers can optimize the performance, productivity, and overall functionality of vehicles and equipment across various industries.
editor by CX 2024-05-03